Adeegga Milling CNC

Maxaynu u dooranaynaa Mashiinkayaga CNC?

Iyadoo in ka badan 20 sano oo khibrad warshadeed ah, waxaan bixinaa qaybo sax ah oo sarreeya oo loogu talagalay codsiyada muhiimka ah.

Awoodaha Adeegga oo Dhamaystiran

Shaxda 1:Qalabka Mashiinka CNC & Tilmaamaha Farsamada.

Qaybta	Faahfaahin	Tilmaamaha Muhiimka ah
Noocyada Mashiinnada	5-dhidib CNC machining (DMG MORI HSC 75 toosan) 4-dhidib toosan (Mazak VCN-530C) 3- dhidibkii dhagaxyada jiifa (Haas EC-1600) Xarumaha leexinta CNC (Doosan Puma 5100) Wire EDM (Sodick AQ750L)	In ka badan 60 unug oo qalab ah Celceliska da'da mashiinka <5 sano 24/7 awoodda wax soo saarka otomaatiga ah
Qiyaasta agabka	Biraha: Aluminium 6061/7075-T6, SS 304/316/17-4PH, Titanium Fasalka 5, Naxaas C36000 Caagagga: POM, Nylon 6/66, PC, PEEK, PEI Isku-dhafka: polymers-ka-xoojisan fiber-karbon	Agabka hawada sare (AMS 4928) titanium-caafimaad (ASTM F136) Warbixinnada raadraaca walxaha la xaqiijiyay
Range Processing	Cabbirka ugu badan ee wax lagu shubo: 1500mm × 1000mm × 800mm Dhexroorka ugu sarreeya: 500mm, dhererka 1200mm Cabbirka ugu yar: 0.3mm (EDM), 0.5mm (shiidid)	Mashiinka 5-dhinac ee hal habayn Isku mar 5-dhidib isugeyn dalool qoto dheer (saamiga L/D>20:1)
Dulqaadka saxda ah	Dulqaadka mashiinka: ± 0.005mm (5-dhidib) - ± 0.05mm (3-dhidib) Qalafsanaanta dusha sare: Ra 0.4μm (dhulka) - Ra 3.2μm (mid la shiiday) Wareega: ≤0.002mm	ISO 2768-mk u hoggaansanaanta 3- dhidibka CMM kormeerka (Waxqabadka Caalamiga ah ee Hexagon) Cabbirka indhaha ee sifooyinka yaryar
Processing ka dib	Anodizing (Nooca II/III jaakad adag), daahan budada ah, dahaarka chrome Nickel Daaweynta kulaylka (Annealing, Quenching), Passivation Calaamadaynta laser, Electropolishing	ASTM B580 heerarka dajinta Boeing BAC 5616 oo ah qalab casri ah Nadiifinta qalabka caafimaadka (EO gaaska/ uumiga)

Codsiyada Warshadaha & Daraasadaha Kiis

Shaxda 2:Qaybaha caadiga ah & Guulaha Farsamada

Warshadaha	Qaybaha Guud	Tilmaamaha Farsamada
Hawada hawada	Xarumaha marawaxadaha marawaxadaha, xidhmooyinka gear-ka-dejinta, guryaha Avionics	28% miisaanka dhimista iyada oo loo marayo hagaajinta topology FAA DO-160G u hoggaansanta gariirka Ti-6Al-4V waxaa lagu farsameeyay ± 0.01mm dulqaad
Qalabka Caafimaadka	Qalliinka qalliinka, Maqaarka laf-dhabarka, qaybaha MRI-ku-habboon	Ti-6Al-4V koobabka acetabular oo leh Ra 0.4μm dhammays tiran ISO 13485 wax soo saarka qolka nadiifka ah 510 (k) taageerada dukumentiyada
Baabuur (EV)	Saxarada batteriga, Gacmaha laalista, Guryaha korantada	Aluminium 6061-T6 saxaarad 30% ka fudud birta Kanaalka qaboojinta ee 5- dhidibka ah 10,000+ unug/bishii wax soo saar
Robotics	Gears-ka-wadidda isku-dhafan, kala-goysyada cududda Robotic-ga, Kor-u-qaadista dareemayaasha	Gears leh ± 0.003mm dulqaadka garoonka Fiber kaarboon waxa ay gelisaa 40% hoos u dhaca dhabarka
Semiconductor	Sidayaal Wafer, Qalabka saxda ah, Qaybaha qolka faaruqinta	316L bir aan lahayn oo leh Ra 0.8μm dhammayn ISO class 5 kulanka qolka nadiifka ah Hababka ESD-ilaaliyo

Habka Waxsoosaarka & Xaqiijinta Tayada

Naqshad wax-soo-saarka (DFM)

♦ Falanqaynta moodeelka 3D ee SolidWorks/UG/NX.

♦ Jilidda isku-duubnida dulqaadka.

♦ Hagaajinta kharashka alaabta.

CNC Machining & In-Process Inspection

♦ 5-dhidib isku mar ah oo loogu talagalay joomateriyada adag.

♦ Dib u cusbooneysii baaritaanka wareegga dhexdiisa.

♦ La socodka wakhtiga dhabta ah ee SPC.

Xakamaynta tayada kama dambaysta ah

♦ Kormeerka Zeiss CMM (± 0.002mm saxsanaanta)./♦ Mashruucii indhaha ee astaamaha yaryar./♦ 100% tijaabo muuqaal & mid shaqaynaysa.

Qiimaha & Waqtiyada Hogaaminta

Nooca Dalabka	Tirada tirada	Waqtiga Hogaaminta	Qodobka Qiimaha
Prototyping	1-50 unug	3-7 maalmood	Qalabka & kakanaanta
Mug hooseeya	50-1,000 unug	10-15 maalmood	Waxtarka Dufcaddii
Wax-soo-saarka guud	1,000+ unug	20-45 maalmood	Amortization qalabaynta